Precision & Versatility in Polyurethane Moulding
Abbey Products stands at the forefront of polyurethane (PU) moulding technology, delivering custom solutions that transform complex designs into high-performance components. Our extensive experience, spanning over 57 years, ensures each moulding meets the most exacting specifications for durability and aesthetics.
We specialise in a wide range of PU formulations, including medium-density rigid foam for structural integrity, integral skin flexible foam for ergonomic comfort, and cast elastomers for robust mechanical parts. Our capabilities extend to specialist systems like fire-retardant (UL94 V0) and ultra-soft anti-vibration foams.
Our Moulding Process & Quality Assurance
Our meticulous approach ensures seamless project execution from concept to final product, underpinned by rigorous quality controls:
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In-House Tooling Development -
Rigorous Quality Control -
Sample Production
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Custom Material Formulation -
Specialist Systems -
Brand Consistency
PU Moulding Applications Across Industries
Our advanced polyurethane moulding delivers durable, custom solutions that solve complex design challenges across a vast array of industries.
Questions? You’re covered
Discover answers to common questions about our polyurethane moulding processes, capabilities, and how we can support your project from concept to completion.
01. What types of polyurethane moulding do you specialise in?
We specialise in medium-density rigid foam for structural components, integral skin flexible foam for ergonomic parts, and durable cast elastomers. We also offer specialist systems, including fire-retardant (UL94 V0) and ultra-soft anti-vibration foams.
02. What is your typical lead time from concept to full production?
Our streamlined five-step process typically achieves full production in just four weeks from your project brief. Tooling is usually completed within 3-4 weeks, and we provide a detailed quotation within 48 hours of your inquiry.
03. Can Abbey Products assist with tool design and prototyping
Yes, we manage every stage of production in-house, including comprehensive tool design and production using resin, aluminium, or silicone. We also provide full support in modelling and prototyping, from initial sketches to SLA prototypes.
